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Improve Cost


Pain

  • Administrative costs are growing while staffing level is constant
  • With the downturn in the economy, our product pricing is out of line with customer needs
  • Implementing change has become very expensive due to internal resistance by key staff and executives
  • Our specialized processing and transfer costs in manufacturing has cut into our margins
  • We keep fixing the same problems over and over again
  • Capital costs for manufacturing are constraining our ability to expand
  • Our IT department spends 80% of project time to keep the lights on
  • Staff turnover has impacted productivity and delayed key projects

Profit

  • SGA (selling & general admin) are lower than the industry average, but do not undercut staff and sales operations
  • Products are designed and manufactured to optimize the most important desired outcomes, which keeps their pricing at or below competitors
  • Change is easily introduced since the culture embraces change and the policies and systems support adaptation and are resilient
  • Operations are continually implementing ideas to improve efficiency and reduce complexity
  • Our IT department only spends 20% of its budget and resources on KLO (keeping the lights on), while 80% is devoted to driving growth and delivering new capabilities
  • Investment in training and employee development combined with a culture of empowerment and trust has virtually eliminated turnover
  • Manufacturing has replaced specialized equipment with multi-functional equipment (higher initial costs) that can be used to manufacture a much wider array of products with a reduced need (and time) for change over